Flexothene
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Flexothene flexible packaging manufacturing capabilities in Durban
OUR CAPABILITIES

Complete Manufacturing Control. Superior Packaging Performance.

For more than 55 years, Flexothene has invested in world-class manufacturing technologies that enable us to deliver consistent quality, innovation and reliability across every packaging solution.

From extrusion and printing through to lamination and conversion, our integrated manufacturing facility provides complete control throughout the production process.

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OUR INTEGRATED MANUFACTURING PROCESS
Extrusion process
1EXTRUSION

Advanced film manufacturing using mono-layer and multi-layer co-extrusion technology.

Printing process
2PRINTING

High-quality flexographic printing up to 10 colours for exceptional brand impact.

Lamination process
3LAMINATION

Multi-layer lamination for enhanced barrier properties, strength and performance.

Conversion process
4CONVERSION

Precision conversion into bags, pouches and custom formats to your specifications.

EXTRUSION

Advanced Film Manufacturing

Flexothene operates multiple blown film extrusion lines including mono-layer and multi-layer co-extrusion systems.

In 2018, Flexothene commissioned South Africa's first five-layer co-extrude expanding its ability to manufacture sophisticated film structures with enhanced barrier and performance characteristics.

Mono-layer Films
Co-extruded Films
5-Layer Structures
Custom Formulations
High Barrier Applications
Blown film extrusion machinery producing flexible film at Flexothene
Technician inspecting printed flexible film
Up To 10 Colours
High Resolution Graphics
Brand Consistency
FMCG Applications
Industrial Applications
PRINTING

High Impact Printing

Our flexographic printing capabilities deliver exceptional print quality, colour consistency and shelf impact.

Flexothene operates multiple printing presses capable of printing up to ten colours.

LAMINATION

Performance Through Layer Engineering

Our advanced lamination technologies combine multiple materials into high-performance structures that improve product protection, durability and shelf life.

Multi-layer laminate structure: outer printed PET, MET PET barrier, aluminium foil barrier and PE sealant layer
Lamination machine bonding multi-layer film at Flexothene
Custom packaging conversion / pouch-making line
CONVERSION

Custom Packaging Conversion

Flexothene converts film into finished packaging formats tailored to customer requirements.

Bread Bags
Courier Bags
Stand-Up Pouches
Bags With Liners
Three Side Seal Pouches
Resealable Formats
Wicketed Bags
Custom Packaging Solutions
Handle Bags
QUALITY & FOOD SAFETY

Quality Built Into Every Process

Flexothene complies with internationally recognised quality and food safety standards.

ISO 9001 Quality Management System certification badge ISO 9001
ISO 22000 Food Safety Management System certification badge ISO 22000
Level 2
B-BBEE Contributor
OUR QUALITY PROCESS
Incoming Materials
Process Monitoring
Laboratory Testing
Final Inspection
Traceability & Records
WHAT SETS FLEXOTHENE APART

South Africa's First 5-Layer Co-Extruder

Up To 10 Colour
Printing

Integrated Manufacturing Facility

National & Regional Distribution

55 Years Manufacturing Experience

ISO Certified
Operations

From Raw Material To Finished Packaging

One manufacturing partner. Complete packaging solutions.

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